ENGINEERED FOR RIDERS WHO PUSH THEIR LIMITS

KAV Helmets combine 3D-printed precision with made-to-order customization, delivering unmatched performance and comfort. Built for the road ahead.

MADE IN THE USA: THE ONLY DOMESTIC HELMET BRAND

90 DAY CUSTOM MONEY BACK GUARANTEE

100% CRASH REPLACEMENT

industry best 5 YEAR WARRANTY

ENGINEERED FOR RIDERS WHO PUSH THEIR LIMITS

KAV Helmets combine 3D-printed precision with made-to-order customization, delivering unmatched performance and comfort. Built for the road ahead.

MADE IN THE USA: THE ONLY DOMESTIC HELMET BRAND

90 DAY CUSTOM MONEY BACK GUARANTEE

100% CRASH REPLACEMENT

industry best 5 YEAR WARRANTY

What People Are Saying

Love my new Kav helmet. The folks at Kav made ordering, sizing/fitting, and final delivery very easy.

John E. _ 03/10/23

10x better than my POC. With KAV, I forget I'm even wearing a helmet hours into a ride.

Nico S. _ 10/08/23

Never Looking Back! After using the helmet for a ten hour week, there's no way I'll ever return to another brand.

Blake R _ 10/23/23

Best Fitting Helmet I've Owned. My Kav arrived this past weekend and after one ride I can say this is by far the most comfortable helmet I've owned.

Josh L. _ 10/15/23

Just a great product with a staff of problem solvers who treat clients/customers with respect and genuine interest in serving their needs.

Mark L. _ 10/15/23

What People Are Saying

Love my new Kav helmet. The folks at Kav made ordering, sizing/fitting, and final delivery very easy.

John E. _ 03/10/23

10x better than my POC. With KAV, I forget I'm even wearing a helmet hours into a ride.

Nico S. _ 10/08/23

Never Looking Back! After using the helmet for a ten hour week, there's no way I'll ever return to another brand.

Blake R _ 10/23/23

Best Fitting Helmet I've Owned. My Kav arrived this past weekend and after one ride I can say this is by far the most comfortable helmet I've owned.

Josh L. _ 10/15/23

Just a great product with a staff of problem solvers who treat clients/customers with respect and genuine interest in serving their needs.

Mark L. _ 10/15/23

Nova: CORE

Built for the road ahead. Experience the art of customized protection. Every contour, every curve. Your helmet, made just for you. Custom, 3D printed and crafted to meet the demands of your ride.

Customizable

Nova: CORE

Nova: SIGNATURE

Nova: SIGNATURE

Sold Out

Nova: SIGNATURE

$300

Nova: SIGNATURE

Sold Out

Nova: SIGNATURE

$300

Nova: SIGNATURE

$300

Nova: SIGNATURE

Sold Out

Nova: SIGNATURE

The only custom-made, 3D printed helmets manufactured in the USA. Backed by Virginia Tech’s 5-star safety rating, tailored just for you.

Nova: SIGNATURE

Hi-Vis

Sold Out

Customizable

Nova: SIGNATURE

Sig-001

$300

Customizable

Nova: SIGNATURE

Sig-002

Sold Out

Customizable

Nova: SIGNATURE

Sig-003

$300

Customizable

Nova: SIGNATURE

Sig-004

$300

Customizable

Nova: SIGNATURE

Sig-005

Sold Out

BE SEEN: CREATE YOUR SIGNATURE HELMET TODAY

The New Nova Helmet: 3D Printed, Custom Fit & Designed By You

VIRGINA TECH 5 STAR SAFETY RATING

25% LIGHTER THAN PREVIOUS GENERATIONS

CUSTOM IN AS LITTLE AS TWO WEEKS

CRAFTED WITHOUT LIMITS

Customize Your Nova

BE SEEN: CREATE YOUR SIGNATURE HELMET TODAY

The New Nova Helmet: 3D Printed, Custom Fit & Designed By You

VIRGINA TECH 5 STAR SAFETY RATING

25% LIGHTER THAN PREVIOUS GENERATIONS

CUSTOM IN AS LITTLE AS TWO WEEKS

CRAFTED WITHOUT LIMITS

Customize Your Nova

Portola: Kaze

Portola: Kaze

The Design & Innovation Award Winner: Road Equipment “The Future of Helmets”.

Portola: Kaze

Cosmic Black

Sold Out

Portola: Kaze

Polar White

Sold Out

Portola: Kaze

Sahara

$225

Portola: Kaze

Woodland

$225

Portola: Kaze

Willow

$225

HOW WE COMPARE

The future of personalized performance

108 Measurements, 1 Perfect Fit

Optimized for Rotational & Linear Forces

Virginia Tech 5 Star + 50% Above CPSC Safety Standards

Crash Replacement

Warranty

Proudly Crafted in the USA

KAV 3DPRINTED HELMETS

100%

5 Years

TRADITIONAL EPSFOAM HELMETS

35%

2 Years

HOW WE COMPARE

The future of personalized performance

108 Measurements, 1 Perfect Fit

Optimized for Rotational & Linear Forces

Virginia Tech 5 Star + 50% Above CPSC Safety Standards

Crash Replacement

Warranty

Proudly Crafted in the USA

KAV 3DPRINTED HELMETS

100%

5 Years

TRADITIONAL EPSFOAM HELMETS

35%

2 Years

ENGINEERED FOR RIDERS WHO PUSH THEIR LIMITS

ENGINEERED FOR RIDERS WHO PUSH THEIR LIMITS

What People Are Saying

Love my new Kav helmet. The folks at Kav made ordering, sizing/fitting, and final delivery very easy.

10x better than my POC. With KAV, I forget I'm even wearing a helmet hours into a ride.

Never Looking Back! After using the helmet for a ten hour week, there's no way I'll ever return to another brand.

Best Fitting Helmet I've Owned. My Kav arrived this past weekend and after one ride I can say this is by far the most comfortable helmet I've owned.

What People Are Saying

Love my new Kav helmet. The folks at Kav made ordering, sizing/fitting, and final delivery very easy.

10x better than my POC. With KAV, I forget I'm even wearing a helmet hours into a ride.

Never Looking Back! After using the helmet for a ten hour week, there's no way I'll ever return to another brand.

Best Fitting Helmet I've Owned. My Kav arrived this past weekend and after one ride I can say this is by far the most comfortable helmet I've owned.

Nova: CORE

Cosmic Black

Polar White

Twilight Jade

Sahara

Willow

Woodland

Rose

Pompeiian

Deep Space

Skobeloff

Cosmic Black

Polar White

Twilight Jade

Sahara

Willow

Woodland

Rose

Pompeiian

Deep Space

Skobeloff

Nova: CORE

Built for the road ahead. Experience the art of customized protection. Every contour, every curve. Your helmet, made just for you. Custom, 3D printed and crafted to meet the demands of your ride.

Cosmic Black / Black

Polar White / Black

Twilight Jade / Black

Sahara / Black

Willow / Black

Woodland / Black

Rose / Black

Pompeiian / Black

Deep Space / Black

Skobeloff / Black

Cosmic Black / White

Polar White / White

Twilight Jade / White

Sahara / White

Willow / White

Woodland / White

Rose / White

Pompeiian / White

Deep Space / White

Skobeloff / White

Nova: SIGNATURE

Nova: SIGNATURE

The only custom-made, 3D printed helmets manufactured in the USA. Backed by Virginia Tech’s 5-star safety rating, tailored just for you.

Hi-Vis

Sig-001

Sig-002

Sig-003

Sig-004

Sig-005

BE SEEN: CREATE YOUR SIGNATURE HELMET TODAY

BE SEEN: CREATE YOUR SIGNATURE HELMET TODAY

Portola: Kaze

Portola: Kaze

The Design & Innovation Award Winner: Road Equipment “The Future of Helmets”.

Cosmic Black

Polar White

Sahara

Woodland

Willow

HOW WE COMPARE

HOW WE COMPARE