from start to finish

the process

Our revolutionary approach to helmet customization ensures your KAV helmet is tailor-made to fit you and only you. We begin with your unique seven measurements, ensuring every facet of your helmet aligns with your individual contours. This precision in customization means we don't just provide a helmet; we provide a helmet that feels like an extension of you.

Each helmet begins with a one-on-one fit session to take your exact measurements, and is 3D printed to order in Redwood City, California.

The whole process from order to delivery of your custom helmet takes as little as two weeks + shipping.

1. Take your measurements

The virtual fit session itself takes about 15 minutes. During the session we’ll take 7 unique measurements, ensuring every facet of your helmet aligns with your individual contours.

A sizing kit is included with your helmet purchase or you can order a complimentary sizing kit today and we’ll schedule your risk-free, virtual 1:1 fit session with one of our in-house experts.

2. MAKE ADJUSTMENTS AS NEEDED

After the fit session, we'll send you a 3D printed mold of your head. This mold provides a clear picture of how the helmet fits and allows you to make any necessary adjustments for maximum comfort.

3. Craft your helmet

After we get your thumbs up, we'll make your helmet.

Our cutting-edge 3D printing technology opens the door to a new level of helmet customization. By adjusting the density and hex structures, we build a helmet specifically crafted for the contours of your head. The result is a protective shell that not only fits flawlessly but also offers superior protection where you need it most.

With KAV, you're not just choosing a helmet; you're embracing a revolution in personal safety, merging advanced protection, comfort, and a perfect fit

KAV Custom Guarantee

Our belief in our helmets extends beyond words to action. With our Custom Guarantee, With our Custom Guarantee, we're inviting you to experience a revolution in personal safety, merging advanced protection, comfort, and a perfect fit. Test our helmets in the most rigorous conditions. Push the boundaries and ride hard. If within 90 days, you don't agree that our helmet is the best you've ever experienced, we'll give you a full refund.