THE CUSTOM 3D PRINTED PORTOLA KAZE

They Fit Many. We Fit You.

DISCOVER THE NEW KAZE

They Fit Many. We fit You.

DESIGNED BY YOU, MADE BY US

Customize

Portola: Kaze

$225

Customize

Portola: Kaze

$225

Customize

Portola: Kaze

$225

Customize

Portola: Kaze

$225

Customize

Portola: Kaze

$225

Nova Solid Bicycle Helmets KAV Black Cosmic Black, Cosmic Black / Black

Customize

Nova: CORE

$300

Customize

Nova: High-Vis

$300

DESIGNED BY YOU, MADE BY US

CUSTOM IN AS LITTLE AS TWO WEEKS.

Customize

Portola: Kaze

$225

Customize

Portola: Kaze

$225

Customize

Portola: Kaze

$225

Customize

Portola: Kaze

$225

Customize

Portola: Kaze

$225

Customize

Nova: CORE

$300

Customize

Nova: High-Vis

$300

HOW #WEFITDIFFERENT

HEX Honeycomb Structure™

Step into a new era of helmet technology with KAV. Our groundbreaking Hex Honeycomb Structure™...

They Produce, We Perfect.

With a few simple taps, our KAV Fit App will capture your unique contours, for a helmet that’s made

...

Made in the USA

"Made in the USA" is more than a label; it's a commitment. It's about embracing innovation, pursuing excellence, and

...

HOW #WEFITDIFFERENT

HEX Honeycomb Structure™

Step into a new era of helmet technology with KAV. Our groundbreaking Hex Honeycomb Structure™...

They Produce, We Perfect.

With a few simple taps, our KAV Fit App will capture your unique contours, for a helmet that’s made

...

Made in the USA

"Made in the USA" is more than a label; it's a commitment. It's about embracing innovation, pursuing excellence, and

...

FEATURED IN:

“THIS THING FITS SO UNBELIEVABLY PERFECT BECAUSE, IT’S MY HEAD. IT’S AMAZING”

Tyler "The Vegan Cyclist" Pearce

U.S. Ultra Distance Road National Champion, Content Creator & Family Man Extraordinaire

THE FIT IS ABSOLUTELY PERFECT ALL AROUND, AS IT DAMN WELL SHOULD BE CONSIDERING IT WAS CUSTOM 3D-PRINTED JUST FOR ME BASED ON PHYSICAL MEASUREMENTS!

James Huang

Escape Collective, Bike Mechanic, Workaholic, Incessant Tinkerer & Bread Baker.

"I ACTUALLY LOVE THE KAZE SO MUCH!"

I think it feels more secure on my head, and the sweat management was something I was really looking forward to, so I love that.

Skyler E _ Palo Alto, CA

1 — 3

“THIS THING FITS SO UNBELIEVABLY PERFECT BECAUSE, IT’S MY HEAD. IT’S AMAZING”

Tyler "The Vegan Cyclist" Pearce

U.S. Ultra Distance Road National Champion, Content Creator & Family Man Extraordinaire

THE FIT IS ABSOLUTELY PERFECT ALL AROUND, AS IT DAMN WELL SHOULD BE CONSIDERING IT WAS CUSTOM 3D-PRINTED JUST FOR ME BASED ON PHYSICAL MEASUREMENTS!

James Huang

Escape Collective, Bike Mechanic, Workaholic, Incessant Tinkerer & Bread Baker.

"I ACTUALLY LOVE THE KAZE SO MUCH!"

I think it feels more secure on my head, and the sweat management was something I was really looking forward to, so I love that.

Skyler E _ Palo Alto, CA

1 — 3

FROM THE JOURNAL

160 TURNS?!? A 100mi Crit Race On GRAVEL! (Dust Bowl 100)

Training With Some Of The BEST Junior Cyclists In The Nation

Iceman Cometh + Rallying Cross-Country

Nova: Hi_Vis Early Access

Gravel Gold: Fall Gear Giveaway

Did We Conquer the Leadville 100⛰️?

We Trained Like Pro Cyclists For A Week (ft. VC Adventures)

Racing the Bon Jon Pass Out

Was This The PERFECT Gravel Race Course For RACING?

Racing A PRO Up The STEEPEST Climb In The USA

Ted King: Unbound Equipment Check

What does a 24hr MTB Race Feel Like!?!?

COURSE DOPING THE EVEREST CHALLENGE (CLIMBING 29,029FT WITH THE PERFECT COURSE)

In this video, I talk about how I course doped and Everest challenge. Below is an explanation of everything you need to know, but this video showcases me attempting to climb the equivalent of Mount Everest in one ride.

INTRODUCING THE KAV FIT APP:
CUSTOM IS FASTER AND EASIER THAN EVER BEFORE

THE RAD DIRT FEST

The Rad is the sixth of seven races of the Life Time Grand Prix, where 35 women and 35 men are competing for $250,000, and where any rider can register to ride one of three distances.

KAV X JAKROO CUSTOM GIVEAWAY!

We’re thrilled to announce that KAV 3D printed, custom-fit helmets are now available to purchase through Jakroo Custom Apparel, a leader in performance endurance apparel customization!

CHELSEA BOLTON

In the heartland of Kansas the gravel roads stretch for miles to meet the sky, calling riders from every corner of the world to test their endurance.

Unbound XL 2023: "Is this even bike racing?" – KAV

IS THIS EVEN BIKE RACING? UNBOUND XL 2023 - THE MUD-APOCALYPSE
CLOSE YOUR EYES AND IMAGINE STANDING AT THE STARTING LINE, THE AIR CHARGED WITH ENERGY AND DETERMINATION. YOUR HEART POUNDS AS YOU GRIP THE HANDLEBARS OF YOUR GRAVEL BIKE, READY TO EMBARK ON AN EXTRAORDINARY JOURNEY. WELCOME TO UNBOUND XL, WHERE ORDINARY RIDERS BECOME HEROES, PUSHING THEIR LIMITS AND CONQUERING THE UNKNOWN.

KAV x Save The Postal Service Custom Giveaway

CUSTOM PAINTED ARTIST EDITION HELMET GIVEAWAY:
WIN A KAV 3D PRINTED CUSTOM FITTED HELMET, CUSTOM PAINTED BY CURTIS BULLOCK AKA @SAVETHEPOSTALSERVICE

Welcome The Vegan Cyclist to KAV!

"This this course was so bumpy and so gnarly and so radical that without that retention strap, I was so worried that the helmet was gonna jostle around and fall off and be all crazy. That thing stayed on my head the whole time. No issues. Like I don't even remember wearing the helmet, that's what's so crazy."

RAPHA PRESTIGE: SANTA CRUZ 2022

Rapha describes their Prestige events series as an “embodiment of adventure, teamwork & resilience” they believe that “some of the most rewarding aspects of riding a bicycle. It is not a bike race; it’s a test of fortitude and bonds between four riders who take on a challenge together, pushing their own limits and finishing as a team”.

GOOD FOR US, BETTER FOR YOU.

Big things are happening here at KAV and we’re excited to bring you the latest company news and updates. There’s been a lot going on and you’re one of the first to know.

KAV: WE FIT DIFFERENT Feature Film

THE ONLY PAD FIT FOR OUR PORTOLA BIKE HELMET

One of the challenges we encountered when creating a custom fit, 3D printed helmet is that even for the same individual, the ideal fit can change throughout the day, the time between hair cuts, and whether or not a cycling cap or beanie is worn underneath the helmet.

Exploring Bike Helmet Safety Innovations Over The Years

Think back to the first bike helmet you owned. It was probably big and bulky and you may have even hated wearing it.

RED DOT AWARD: PRODUCT DESIGN

Red Dot stands for belonging to the best in design and business.

A Comprehensive Guide To Gravel Biking & The Gear You Need

Are you ready to hit the open road? There are so many bikes out there to choose from nowadays;

How Your Bike Helmet Should Fit - And Why It Matters

How should a bike helmet fit? That’s a question we’ve all asked ourselves at one point.

Everything You Should Know About Bike Helmet Safety Testing

Whether they’re for your cycling commute or your local crit race, helmets are needed to protect you from any spill or accident when on your bike.

Highlighting The Best Cycling Races and Events in The US

Looking to take your riding to the next level? Looking for a new challenge or race to tackle on two wheels?

Biking Preparation: What You Need For An Exhilarating Ride

You’ve written the event in the calendar and you’re looking to set a training plan in motion for the ride. However, when thinking of preparing for a bike ride that’s more strenuous than your normal 20 to 30 mile weekend ride, there are quite a few checklist items to run through. You must prioritize training, gear, and getting everything in line for a long distance — or even a short distance — event. Failing to prepare is preparing to fail.

Which Helmet Should You Buy? Some Factors To Consider

The importance of wearing a helmet while cycling is paramount; the safety statistics don’t lie.

Road Biking Tips And Techniques You Should Know

Ready to hit the road? We’re here to guide you on your way to becoming a seasoned road cyclist. Or, maybe you already are and just need some brushing up on tips and techniques.

Road Bike vs Commuter Bike: What’s The Difference?

What’s your riding style? There are so many types of cycling, so this should be the first question you should ask yourself before choosing the right bike.

Kicking it Up a Notch with Next Gen Materials

Making helmets is similar to cooking a fine meal. The ingredients matter - a lot.

Why California Is One Of The Top Cycling States In The US

KAV is proud to introduce you to all the wonderful cycling spots in the USA. The nation offers different types of terrain and a wide range of races, so naturally, there’s a ton of ground to cover. This is why we’re going to be providing all this information in a blog post series!

Net Zero Manufacturing is a Net Positive for Everyone

We have always had a vision for creating personalized helmets and making KAV an integral part of our community.

KAV Winner of 2022 Design and Innovation Award

KAV Takes Road Equipment Prize

Understanding Cyclocross and Everything You Need For Your Ride

The end of summer isn't too far away and the cooler months are approaching, but that never stops the most dedicated of cyclists.

A Complete Guide To The Different Types Of Cycling

Whether you’re new to the world of cycling or an experienced rider looking for a change of pace, it’s important to understand the differences between the major categories of cycling.

Why Made-to-Measure is the Future

What's the benefit of a custom helmet? Anyone who has ridden a custom bike or had custom skates made for them knows the answer.

Iterative Design Makes the Best Helmets

One of KAV's three core values is relentless improvement and this is evident in our design process. We're fortunate to not only have the best designers but a team that's built the most advanced helmets in the industry.

Helmet Sizes: Less is More... Dangerous

The following is the first in a series on helmet fit and our adventure to create the PerFit System. It all started in the spirit of improving safety, but ended up becoming central to everything we do at KAV.

The Secret to Manufacturing in the United States

I'm a big fan of "The Arsenal of Democracy" by A.J. Baime. The book documents the historic WWII effort behind manufacturing the B-24 Liberator bomber at scale.

Why being the first isn't enough

We engineer our helmets to be the best. Being the first custom helmet to be certified is just a happy byproduct.

Converting Polymers to Protection

In our last post on using software to make a more protective helmet, we discussed how we engineered a lighter helmet that's more protective.

12,000 Reasons to Use Computers to Optimize Protection

Our last post "Why spend more on superior materials?

Foam vs TPU - Why spend more on superior materials?

As a naturally curious engineer, I've always questioned convention. In the case of helmets, the obvious question is, "Why foam?"

FROM THE JOURNAL

160 TURNS?!? A 100mi Crit Race On GRAVEL! (Dust Bowl 100)

Training With Some Of The BEST Junior Cyclists In The Nation

Iceman Cometh + Rallying Cross-Country

Nova: Hi_Vis Early Access

Gravel Gold: Fall Gear Giveaway

Did We Conquer the Leadville 100⛰️?

We Trained Like Pro Cyclists For A Week (ft. VC Adventures)

Racing the Bon Jon Pass Out

Was This The PERFECT Gravel Race Course For RACING?

Racing A PRO Up The STEEPEST Climb In The USA

Ted King: Unbound Equipment Check

What does a 24hr MTB Race Feel Like!?!?

COURSE DOPING THE EVEREST CHALLENGE (CLIMBING 29,029FT WITH THE PERFECT COURSE)

In this video, I talk about how I course doped and Everest challenge. Below is an explanation of everything you need to know, but this video showcases me attempting to climb the equivalent of Mount Everest in one ride.

INTRODUCING THE KAV FIT APP:
CUSTOM IS FASTER AND EASIER THAN EVER BEFORE

THE RAD DIRT FEST

The Rad is the sixth of seven races of the Life Time Grand Prix, where 35 women and 35 men are competing for $250,000, and where any rider can register to ride one of three distances.

KAV X JAKROO CUSTOM GIVEAWAY!

We’re thrilled to announce that KAV 3D printed, custom-fit helmets are now available to purchase through Jakroo Custom Apparel, a leader in performance endurance apparel customization!

CHELSEA BOLTON

In the heartland of Kansas the gravel roads stretch for miles to meet the sky, calling riders from every corner of the world to test their endurance.

Unbound XL 2023: "Is this even bike racing?" – KAV

IS THIS EVEN BIKE RACING? UNBOUND XL 2023 - THE MUD-APOCALYPSE
CLOSE YOUR EYES AND IMAGINE STANDING AT THE STARTING LINE, THE AIR CHARGED WITH ENERGY AND DETERMINATION. YOUR HEART POUNDS AS YOU GRIP THE HANDLEBARS OF YOUR GRAVEL BIKE, READY TO EMBARK ON AN EXTRAORDINARY JOURNEY. WELCOME TO UNBOUND XL, WHERE ORDINARY RIDERS BECOME HEROES, PUSHING THEIR LIMITS AND CONQUERING THE UNKNOWN.

KAV x Save The Postal Service Custom Giveaway

CUSTOM PAINTED ARTIST EDITION HELMET GIVEAWAY:
WIN A KAV 3D PRINTED CUSTOM FITTED HELMET, CUSTOM PAINTED BY CURTIS BULLOCK AKA @SAVETHEPOSTALSERVICE

Welcome The Vegan Cyclist to KAV!

"This this course was so bumpy and so gnarly and so radical that without that retention strap, I was so worried that the helmet was gonna jostle around and fall off and be all crazy. That thing stayed on my head the whole time. No issues. Like I don't even remember wearing the helmet, that's what's so crazy."

RAPHA PRESTIGE: SANTA CRUZ 2022

Rapha describes their Prestige events series as an “embodiment of adventure, teamwork & resilience” they believe that “some of the most rewarding aspects of riding a bicycle. It is not a bike race; it’s a test of fortitude and bonds between four riders who take on a challenge together, pushing their own limits and finishing as a team”.

GOOD FOR US, BETTER FOR YOU.

Big things are happening here at KAV and we’re excited to bring you the latest company news and updates. There’s been a lot going on and you’re one of the first to know.

KAV: WE FIT DIFFERENT Feature Film

THE ONLY PAD FIT FOR OUR PORTOLA BIKE HELMET

One of the challenges we encountered when creating a custom fit, 3D printed helmet is that even for the same individual, the ideal fit can change throughout the day, the time between hair cuts, and whether or not a cycling cap or beanie is worn underneath the helmet.

Exploring Bike Helmet Safety Innovations Over The Years

Think back to the first bike helmet you owned. It was probably big and bulky and you may have even hated wearing it.

RED DOT AWARD: PRODUCT DESIGN

Red Dot stands for belonging to the best in design and business.

A Comprehensive Guide To Gravel Biking & The Gear You Need

Are you ready to hit the open road? There are so many bikes out there to choose from nowadays;

How Your Bike Helmet Should Fit - And Why It Matters

How should a bike helmet fit? That’s a question we’ve all asked ourselves at one point.

Everything You Should Know About Bike Helmet Safety Testing

Whether they’re for your cycling commute or your local crit race, helmets are needed to protect you from any spill or accident when on your bike.

Highlighting The Best Cycling Races and Events in The US

Looking to take your riding to the next level? Looking for a new challenge or race to tackle on two wheels?

Biking Preparation: What You Need For An Exhilarating Ride

You’ve written the event in the calendar and you’re looking to set a training plan in motion for the ride. However, when thinking of preparing for a bike ride that’s more strenuous than your normal 20 to 30 mile weekend ride, there are quite a few checklist items to run through. You must prioritize training, gear, and getting everything in line for a long distance — or even a short distance — event. Failing to prepare is preparing to fail.

Which Helmet Should You Buy? Some Factors To Consider

The importance of wearing a helmet while cycling is paramount; the safety statistics don’t lie.

Road Biking Tips And Techniques You Should Know

Ready to hit the road? We’re here to guide you on your way to becoming a seasoned road cyclist. Or, maybe you already are and just need some brushing up on tips and techniques.

Road Bike vs Commuter Bike: What’s The Difference?

What’s your riding style? There are so many types of cycling, so this should be the first question you should ask yourself before choosing the right bike.

Kicking it Up a Notch with Next Gen Materials

Making helmets is similar to cooking a fine meal. The ingredients matter - a lot.

Why California Is One Of The Top Cycling States In The US

KAV is proud to introduce you to all the wonderful cycling spots in the USA. The nation offers different types of terrain and a wide range of races, so naturally, there’s a ton of ground to cover. This is why we’re going to be providing all this information in a blog post series!

Net Zero Manufacturing is a Net Positive for Everyone

We have always had a vision for creating personalized helmets and making KAV an integral part of our community.

KAV Winner of 2022 Design and Innovation Award

KAV Takes Road Equipment Prize

Understanding Cyclocross and Everything You Need For Your Ride

The end of summer isn't too far away and the cooler months are approaching, but that never stops the most dedicated of cyclists.

A Complete Guide To The Different Types Of Cycling

Whether you’re new to the world of cycling or an experienced rider looking for a change of pace, it’s important to understand the differences between the major categories of cycling.

Why Made-to-Measure is the Future

What's the benefit of a custom helmet? Anyone who has ridden a custom bike or had custom skates made for them knows the answer.

Iterative Design Makes the Best Helmets

One of KAV's three core values is relentless improvement and this is evident in our design process. We're fortunate to not only have the best designers but a team that's built the most advanced helmets in the industry.

Helmet Sizes: Less is More... Dangerous

The following is the first in a series on helmet fit and our adventure to create the PerFit System. It all started in the spirit of improving safety, but ended up becoming central to everything we do at KAV.

The Secret to Manufacturing in the United States

I'm a big fan of "The Arsenal of Democracy" by A.J. Baime. The book documents the historic WWII effort behind manufacturing the B-24 Liberator bomber at scale.

Why being the first isn't enough

We engineer our helmets to be the best. Being the first custom helmet to be certified is just a happy byproduct.

Converting Polymers to Protection

In our last post on using software to make a more protective helmet, we discussed how we engineered a lighter helmet that's more protective.

12,000 Reasons to Use Computers to Optimize Protection

Our last post "Why spend more on superior materials?

Foam vs TPU - Why spend more on superior materials?

As a naturally curious engineer, I've always questioned convention. In the case of helmets, the obvious question is, "Why foam?"

HOW WE COMPARE

The future of personalized performance

108 Measurements, 1 Perfect Fit

Optimized for Rotational & Linear Forces

Virginia Tech 5 Star + 50% Above CPSC Safety Standards

Crash Replacement

Warranty

Proudly Crafted in the USA

KAV 3DPRINTED HELMETS

100%

5 Years

TRADITIONAL EPSFOAM HELMETS

35%

2 Years

HOW WE COMPARE

The future of personalized performance

108 Measurements, 1 Perfect Fit

Optimized for Rotational & Linear Forces

Virginia Tech 5 Star + 50% Above CPSC Safety Standards

Crash Replacement

Warranty

Proudly Crafted in the USA

KAV 3DPRINTED HELMETS

100%

5 Years

TRADITIONAL EPSFOAM HELMETS

35%

2 Years